Engine tuning is the adjustment or modification of the internal combustion engine or engine control unit ecu to yield optimal performance and increase the engine s power output, economy, or durability. The article is actually based on tuning the ford fiesta zetec s but the article below is an extract of the engine tuning part of this guide. Careful selection of your internal engine tuning modifications can lift your engine from a purring kitten into a roaring lion. There are basically two zetec engines zetec s 1400,1600,1700, used in fiestas,pumas etc can produce serious power, but tuning parts not cheaply available. Although the engine fitted to the focus st170 has duratec emblazoned on the.
Mar 06, 2015 datalogging of the engine sensor data during a wide open throttle run reveals the actual air consumption. Production of the engines, renamed zetec the rename occurred because lancia owned the. The car tuning guide look at the best car tuning methods and peformance parts for popular cars. At the end of each season or perhaps sooner after something like 12 to 15 hours of running time the engine was disassembled, inspected and rebuilt as necessary. Tuning engines can be a mysterious art, all engines need a precise balance of fuel, air, and timing in order to reach their true performance potential. The reason i ask is that if you can switch to a duratec you can get more power for less.
Xflow conversion to zetec gearbox upgrade maintenance log usa7777 gallery registration books links email. May 30, 2018 designing and tuning highperformance fuel injection system by greg banish and performance fuel injection systems hp1557. The weber is particularly beneficial higher up the rev range, and transforms the character of the engine with its throaty race bred roar. Mastering exhaust system math to build highperformance.
We were impressed with how compact this engine is and after inspecting this engine we saw the power potential was huge so we set out developing it and we were not to be disappointed. Zetec engine build last on december 31 2015 february 2008 this is the project to build a new series ii zetec e engine, on a shoestring. Mastering exhaust system math to build highperformance engines january 24, 2015 by muscle car diy exhaust systems dont generally invoke the glamour and gut level appeal associated with many highperformance induction systems, but they certainly play a critical role in the performance of every engine. Developed in the late 1980s by the ford motor company, the ford zeta engine was a straight4, double overhead cam internal combustion engine with which ford had intended to replace the analogous pinto and cvh models ford designed the zeta to share some parts with other ford engine developments at the time, including the smaller sigma i4 and larger duratec v6. The st170 engine is basically a trick zetec with a stronger bottom end and variable inlet cam timing. What are some good books on tuning engines for performance. The fivedoor has been the top seller in europe, and ford hopes to sell about 20,000 units per year in. A black top requires a separate pulley to be mounted to spin the water pump the opposite direction, but a cvh engine mount can be adapted to fit either engine however. Can anyone out there shed any light of the differences between the two engine sizes.
Everyday low prices and free delivery on eligible orders. Modern engine tuning achieves this end, and presents engine tuning as an art as well as a science. Feb 24, 2012 ford duratec he tuning guide this is the most recent electrifying capacity unit to claim roots in passage and looks absolutely much similar to the zetecin particular when that motors badged accordingly. Performance in motion, augustseptember 2007 if you are willing to spend the time learning the technology this will be a great book for your library.
However, many tuners agree that the maximum power you can achieve on the 1800 zetec inlet manifold and injectors is 145155bhp, and you will be pushing the engine and management to its limits at this point. Book also includes engine swaps for hot rods, trucks, and other ford muscle cars. For the purpose of this article we are discussing the zetec e engine as fitted the ford mondeo,escort and fiesta xr2i, this differs from the yamaha designed zetec s engine fitted to the ford puma and mk45 fiesta. A power boost valve will help eliminate the flat spot between 3,3003,500rpm.
Customers wanting to build new engines can purchase 1800cc and 2000cc ford zetec service units starting at. It is actually quite a good chassis design and because its small and light even small power increases make a big difference. The definitive manual on tuning for performance or economy vizard, david on. Having the same bellhousing bolt pattern means that they are compatible with existing. For an earlier silver top use a 1600 1800 sump, water pump and alternator with an xr2 bracket. Starting with the 1988 california specification, and 1989 50state versions, the mustang has been equipped with a mass air, sequential efi system. However, many tuners agree that the maximum power you can achieve on the 1800 zetec inlet manifold and injectors is 145155bhp, and you will be pushing the engine and management to. Youve invested in a high quality aircraft and all of the accessories, and now youre struggli. High performance engine tuning mods that improve performance. When i got the chance to get a copy, i was first impressed with its size. To get in excess of 200 bhp youd need eight grandplus.
Having the same bellhousing bolt pattern means that they are compatible with existing ford four cylinder engine types and indeed are a direct replacement for the ageing ford. I am gearing up to replace my xflow and with no real difference in cost between the two i am trying to decide which to go for. Airtec motorsport, engine tuning we have taken more time than most perfecting our manifold to what you see here. I had heard that vizards tuning the aseries engine was quite the wealth of information but having never read it myself or known someone who had read both the modify your mini and aseries engine books i was not in a big rush to buy the tuning the aseries engine. Car nitro obd2 performance tuning chip box for gaspetrol. Rebuilding and tuning ford xflow and pinto engines. Everybody seems to agree this engine is rather flat. Diesel engines on small family cars were rare, and the escort was no. Reference the model year with the corresponding engine to see if your car has a belt or a chain. How to breakin and tune ford fe engines guide by diy ford. Im the sort of person who likes to own reference books, especially tuning related both engine and electrics.
How to build winning drag, circle track, marine and road racingengines monroe, tom on. Swapped and boosted 20002006 ford focus zx3, zx5 2. The mark i featured contemporary styling cues in tune with its time. We tested several designs which include a square to tapered manifold. How to tune and modify engine management systems motorbooks workshop jeff. Impressive performance engines having built and modified successfully ford zetec engines since they evolved we turned to the then new ford 1. Ford ka tuning tips and performance parts torquecars. As far as tuning goes, its simple to bring an 1800 up to rs1800 spec with ford cams or. Ford zetec blacktop engine dyno run march 2014 youtube. Noteworthy are the chapters on cooling, exhaust and the ignition system. Other truck and passenger car applications soon followed. Dunnell engines duratec and zetec engines and components. Forged pistons, steel rods, big valve, flowed head, newman cams, and a titan motorsport dry sump system customised by ourselves for use in a fwd focus. Great savings free delivery collection on many items.
I would like more power for overtaking, but have no interest in motorsport of any kind, so would want the motor to remain userfriendly on the road. Once properly set up its fixed jets mean that it stays in tune and requires no routine adjustment or re tuning. Its based on our experiences, study, training and plenty of practice and we hope you find it helpful. Welcome to protune your race and engine tuning specialists.
Modular engine swaps specialist dave stribling guides you through each crucial step of the engine transplant process with insightful tips and detailed instructions, making this book a vital component to upgrading the performance of your classic mustang. The foremost reason for tuning a b series, in my opinion, is that owners want originality but want that little bit more from their car. Eco obd obd2 economy fuel saver tuning box chip for petrol car auto gas saving. Here is a list of timing belts and timing chains for a ford mondeo. Zetec tuning talk morgan morgan sports car discussion. An early form of fuel injection is central port injection.
Isnt this upgrade just a remap and cant you do itself by going to an independent specialist. Hey guys, i have a focus 2 litre zetec i was seeing if anyone had come across any effective tuning mods to the engine, i already have a full ashley competition exhaust system cat back. Notice how this naturally aspirated engine develops approximately 86% engine load at wot. This engine was fitted with a number of different parts to the ps rs1800 engine, these being. Developed in the late 1980s by the ford motor company, the ford zeta engine was a straight4. Well, youd probably be surprised that its not a great deal bigger than the xflow. A dyno test on a new engine build is highly recommended, although not absolutely necessary. Advanced tuning, author and calibration engineer greg banish provides the reader with the insight required to understand and tune modern efi systems. Performance figures are based on the 2000cc engine, however, the kits also apply to 1600cc and 1800cc engines. Learn how to tune efi electronic fuel injected engines the right way. How to design, build, modify, and tune efi and ecu systems.
But there are big differences the engine has chaindriven cams as opposed to the zetec s belt, plus the induction and exhausts are respectively on the opposite sides. I have to admit that this book was bought for me shortly after i got my bgt, and it was, in part, what got me into tuning my engine. Dunnell engines duratec and zetec engines and components for road and race dunnell engines ford duatec, ford zetec engines supplies of ford components for the road and motor sport. And, if all you wanted was a good high powered plant, you could do the dirty and switch to hnda power then all youd need is only around five grand for a. This tuning article will describe the many ways to tune your engine.
Zetec e 1600, 1800 2000 iron block,pretty tuneable, but superceded by duratecs these days. We had a 2 litre zetec on 45s with weber alpha management i think that pushed out somewhere about 140bhp, when we built the new car we looked at duratec, zetec and xe options we went xe in the end as the per bhp was the least. The first zetec branded engine was the zeta family, introduced for the 1992 model year powering the fifth generation of the european ford escort, the third generation orion and the mk. Apr 07, 20 engine tuning ok so youve put all the bolt on performance extras such as a performance air filter, sports exhaust and other bits and pieces.
The ford escort is a small family car which was manufactured by ford europe from 1968 to. The two pictures below show the two different arrangements for driving the water pump. Some general advice on the range of ford zetec engines, regarding capacities. Knowledge is power and whether you are tuning your car yourself, wanting to start a career as a professional tuner or even if you are just wanting to choose and communicate. Articles about software, hardware, chiptuning videos. I know this has been discussed many times before but cant find enough info to make a decision. Buy rebuilding and tuning ford xflow and pinto engines by wallage, peter, wallage, john isbn. This guide has been prepared to share the information gained in building the zvh engines over the years.
The chapters are well planned and contain a wealth of detail, tables, and calculation methods. Complete disaster full interior car detailing transformation. Both the st and rs engines were confusingly rebadged as a duratec. Tuning the 1800 zetec page 1 general gassing pistonheads. The first thing to do, as with most production engines, is to get yourself a good freeflowing air filter, a decent exhaust and a good chip.
And while engine tuning has always been considered an art by many, all engines truly need to reach their true performance potential is a balanced combination of air, fuel, and timing. As far as tuning goes, its simple to bring an 1800 up to rs1800 spec with ford cams or kent fz1802 cams you would need a bhp ecu though, or aftermarket remapping. Does anyone know of any books abut tuning the ford zetec. The definitive manual on tuning for performance or economy 3rd edition by david vizard isbn. Full 14 day money back guarantee fully mobile across the uk.
How to tune and modify engine management systems motorbooks. By adding one of the following kits the customer will then have the necessary parts to complete the engine. Dva power is a small company setup and run by dave andrews undertaking engine tuning and building, it is sited in milton keynes. Project bobcat 16v zetec engine information project bobcat. This is the latest exciting power unit to come from ford and looks very much like the zetec especially when that engine s badged as such. Shop the biggest brands with confidence and enjoy rapid worldwide delivery. I have just obtained an 1800 zetec with the intention of fitting it in place of the crossflow in my car but dont think it will fit. As tools for tuning modern engines have become more powerful and sophisticated in recent years, the need for indepth knowledge of. Having the same bellhousing bolt pattern means that.
Dunnell zetec dunnell engines duratec and zetec engines and. Tuning the zetec page 2 last on march 28 2017 physical dimensions exacty how big is the zetec engine. Your central car tuning guide and tuning mag online. Ford motor company limited uses cookies and similar technologies on this website to improve your online experience and to show tailored advertising to you. Ford refers to its pcm as an eec, or electronic engine control. Ka tuning thanks for reading my ka tuning guide the ford ka is the baby of the ford range but should not be overlooked. While it is tempting to throw in every modification you car, its worth noting that not all mods work well together. Mar 07, 2015 the ford mustang is arguably the most popular vehicle for the doityourself tuner. Engine tuning basics from terryscustom flyinggiants. How to breakin and tune ford fe engines lets assume that the breakin process and tuning are being done on an engine dynamometer. Popular engines for the seven in the us are the ford crossflow and zetec. This text includes recent developments in fourstroke technology. Most of us including myself have experienced the reality check of your first gas engine that wont start, wont stay running, runs poorly, or quits in flight. If you want a real efi engine tuning book get engine management.
Ive posted links to some of the better books you should consider when beginning tuning as a diy or hobby mechanic, right through to suit experienced tuners. The duratec h4 is an all alloy engine with chaindriven cams and the induction and exhaust on opposite sides of the head to the zetec. Ford zvh engine building guide the zvh engine is a hybrid engine comprising of the 1. The engine will feature raised compression ratio, steel rods, forged pistons, a cnc head, race cams with hydraulic lifters, and a predicted power output of around 220bhp. The more popular swap now is the 2litre zetec engine, which is simple enough. But simple does not mean easy, and thats where engine management. This air consumption is used by the pcm to calculate engine load. Compare that to tuning a traditional ford engine such as a pinto. Historically the complete rebuilding of a formula ford engine was an annual exercise.
Gain fundamental knowledge and then a practical step by step process for getting any tuning job done. Cams and some light headwork can see you enjoying an additional 10 bhp on top of. Has some yamaha origins, and i believe the basic design metamorphised into the duratec. If you want to keep your tuning naturally aspirated, the s54 is where our money would go. This is for informational purposes only and is not a replacement for thoroughly reading the msextra manuals, studying up a bit on the principals of tuning a car, and common sense. The definitive manual on tuning for performance or economy. Tuning the zetec page 1 last on march 28 2017 zetec 2. From 1992 till 2000, all mondeo cars with the zetec engines such as the 1. Dunnell engines duratec and zetec engines and components for. For the later black top, or series 3 zetec from the focus, the solution is a reversed impellor from a place called quicksilver race engines in the states, or an idler pulley made up to run the pulley in the same way as stock. Na the competition intercooler has the following core size 590mm x 170mm x 100mm 10. Ad410 check engine light scan code reader auto obd2 scanner with im readiness. Most popular engines are catered for but it specialises in the rover k series engine as fitted to the caterham se7en, lotus elise, mgf and rover saloon cars.